QA process Archives - OnlineEngineeringNotes https://onlineengineeringnotes.com/tag/qa-process/ A Complete Guide to future Engineers Tue, 15 Apr 2025 07:18:05 +0000 en-US hourly 1 https://wordpress.org/?v=6.8 Quality Control and Assurance in Construction https://onlineengineeringnotes.com/2025/04/15/quality-control-assurance-construction/ https://onlineengineeringnotes.com/2025/04/15/quality-control-assurance-construction/#respond Tue, 15 Apr 2025 07:17:24 +0000 https://onlineengineeringnotes.com/?p=1696 1.1 Introduction to quality control/assurance Quality control Quality assurance Monitoring and inspecting the final product. Ensuring quality throughout the entire process. Identify and improve defect. Prevent the defect. Limited to final product. Covers entire production control. Improves final products quality. Ensure consistent quality in production. Testing car brakes before delivery. Ensure manufacturing process meets specification. ... Read more

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1.1 Introduction to quality control/assurance
Quality controlQuality assurance
Monitoring and inspecting the final product.Ensuring quality throughout the entire process.
Identify and improve defect.Prevent the defect.
Limited to final product.Covers entire production control.
Improves final products quality.Ensure consistent quality in production.
Testing car brakes before delivery.Ensure manufacturing process meets specification.

1.2 Objective of QC/QA

  • Compliance with standards: Ensure products meet established standard and specification.
  • Defect prevention: Identify and rectify defects to improve products quality.
  • Customer satisfaction: Deliver products meet customer expectation.
  • Cost control: Minimize expenses.
  • Risk mitigation: Reduce chances of project failure.

1.3 Factors affecting quality of construction

  • Design
  • Material selection
  • Workmanship
  • Weather condition
  • Equipment condition
  • Site management
  • Regulations

1.4 Quality control technique

  • Inspection: Detailed examination to identify defects.
  • Testing: Evaluating products performance standards.
  • Statical process control (SPC): Monitoring using data.
  • Root cause analysis: Identifying underlying issues.
  • Lean construction: Reducing waste to enhance quality.

1.5 Preparing QC plans

  • Preparing QC plan: Developing plan to ensure quality standard are met.
  • Approval of material source: Verifying supplies and source meet quality criteria.
  • Material sampling: Collecting representative samples for testing.
  • On-site laboratory testing: Testing material using an on site lab for immediate results.
  • Off-site laboratory testing: Sending samples to external labs for in-depth analysis.

1.6 Material Management

  • Material management involves planning, storing, distributing and controlling materials used in construction project to ensure efficient usage, minimize waste and meet project goal.

Importance:

  • Minimize wastage
  • Quality control
  • Risk reduction
  • Budget control
  • Client satisfaction

Purchase management:

  • Project of acquiring goods and services needed for a project.
  • Ensure timely availability of required material.
  • Establish relationship with reliable suppliers.

Inventory management:

  • Involves tracking and controlling the stock of materials, components and product to ensure adequate supply while minimizing shortage.
  • Prevent shortage.
  • Maintain transparency.

Construction garbage:

  • Waste generated during construction activities.
  • Minimize environment impact through waste management.

Surplus material:

  • Excess materials or left over after construction which may not be used for project.

Material management flow chart for mega project

Factors affecting construction site planning:

  • Site condition: Terrain, soil type and environmental factors.
  • Access: Availability of road and transportation.
  • Utilities: Access of water, electricity.
  • Safety: Measure of worker safety.
  • Cost: Budget influence site design and layout.
  • Project scope: Nature and size of construction project.
  • Project schedule: Timeline and sequencing activities.

Sample of site layout plan:

Reference:

 Harold Kerzner (2017). Project Management: A Systems Approach to Planning, Scheduling, and Controlling.
• PMI (2021). A Guide to the Project Management Body of Knowledge (PMBOK® Guide) – 7th Edition.
• Nebosh, Nepal Engineering Council Syllabus (2024). Engineering Professional Practice Notes.
• Civil Engineering Standard Method of Measurement (CESMM).
• Personal Class Notes & Presentations from Nepalese Engineering Institutions.

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